Insole Design Software
Transform foot scans into anatomically precise, production-ready insoles in minutes. Purpose-built for orthotics labs, footwear brands, and manufacturers scaling custom comfort.
From Scan to Print-Ready in Minutes
Toolkit3D Insole eliminates the bottleneck between scanning and manufacturing. No manual CAD work. No design degree required.
Scan-to-Insole Automation
Import .stl or .obj foot scans and generate parametric insole bases automatically. Align with control points, adjust arch support, and refine heel cups—all in a streamlined interface.
Lattice Structures
Add adaptive, conformal, TPMS, or stochastic lattices for cushioning. Import custom DXF unit cells and modulate density with pressure maps for targeted performance zones.
Embossing & Texturing
Apply grayscale images to add metatarsal pads, arch reinforcements, or branding. Control blur, feather, and inversion for precise surface modifications.
Pressure Map Integration
Use pressure data to dynamically adjust cushioning zones, lattice thickness, and material distribution for biomechanically optimized designs.
Production Nesting
Automatically nest insoles for batch printing. Export to EOS SLI format or custom layouts for powder bed fusion, HP MJF, and other additive systems.
Flexible Export Options
Export as decimated STL, full-resolution STL, HVX voxel files, silhouettes, or component files for downstream processing.
Built for Every Scale
Whether you're running a boutique orthotics lab or scaling to thousands of units, Toolkit3D Insole adapts to your workflow.
Clinical Orthotics
Generate patient-specific orthotic insoles with precise arch support, heel corrections, and metatarsal relief—all from a single scan.
- Customizable base profiles
- Pressure-mapped support zones
- Direct-to-print workflows
Performance Footwear
Design custom sport insoles with advanced lattice cushioning for running, cycling, skating, and more.
- Zone-based lattice control
- TPMS & stochastic structures
- Branding & texture embossing
Mass Customization
Scale to thousands of custom insoles with automated nesting, batch processing, and recipe management.
- Automated batch printing layouts
- API integration for automation
- Reusable design recipes
Voxel-Based Precision
Built on proprietary voxel algorithms, Toolkit3D Insole delivers complex geometries that traditional mesh tools struggle with.
Parametric Control
Every design element is adjustable: arch height, heel depth, toe spring, sidewall thickness. Save parameters as recipes for repeatable results.
Use grayscale images to drive feature placement—ideal for standardized clinical corrections or performance zones.
Multi-Material Support
Define material zones for multi-material printers or assign different lattice densities to simulate varying Shore hardness values.
Export color-coded STLs or HVX files for material assignment in your slicer or production system.
File Format Flexibility
Import: .stl, .obj, .ply foot scans
Export: Decimated STL, Full STL, HVX voxel, silhouettes, nested layouts
Compatible with all major slicing software and additive manufacturing platforms.
Production-Ready Today
Toolkit3D Insole is actively used by footwear brands and orthotics labs worldwide. Core features are stable and deployment-tested.
Cloud-based automation and bulk processing workflows are in active development.
Frequently Asked Questions
What file formats can I import?
You can import foot scans in .stl, .obj, or .ply formats. The software automatically detects orientation and provides alignment tools for precise positioning.
Do I need CAD experience?
No. Toolkit3D Insole is designed for clinical staff, lab technicians, and production teams—not CAD specialists. The parametric interface guides you through design decisions.
Can I add custom branding or features?
Yes. Use grayscale images to emboss logos, text, or custom surface textures. You can also import DXF files for custom lattice unit cells.
What printing technologies are supported?
Toolkit3D Insole exports to standard STL and specialized formats for powder bed fusion (EOS SLI), HP Multi Jet Fusion, SLS, FDM, and resin printers. Nesting layouts optimize material usage.
Is there an API for automation?
API integration is available for enterprise workflows. Contact us to discuss your automation requirements and integration timeline.
How do I get started?
Sign up for a 30-day free trial, download ToolkitCore, then install the Insole app. Sample scans and tutorials are included to help you get up to speed quickly.
Ready to Automate Your Insole Production?
Download the Insole app today and transform how you create custom footwear.