Scan-to-fit Design Engine

Custom fit products without a “traditional” custom fit process - enabling mass customization without sacrificing design or compliance.

The best custom-fitting design engine.

For any scan, to any body part, every time. Experience mass customization and deliver personalized products that actually scale.

Proprietary algorithms combine with Artificial Intelligence to deliver a custom-fitting solution that respects engineering, clinical constraints, and aesthetic preferences.

1 - INPUT

Any scan, any body part.

Toolkit3D’s Scan-to-Fit Design Engine is scanner agnostic and able to ingest raw scan data from any 3D scanning solution.

Scan the body part directly, or turn existing physical molds, like foam boxes, digital.

2 - PROCESS

Proprietary modeling algorithms combine with Artificial Intelligence to deliver a truly-custom fitting solution.

Landmarking, with hundreds of anatomical and non anatomical markers.
Reconstruction, with automatic repairs, cleaning, and rectification (ex. removing hair or shoulders).
Part Positioning, placing the parts automatically or manually, based on the anatomical features.
Part Fitting, individualized fit from a prescription or standard formula for comfort and function.

3 - WORKFLOWS

Custom fit products without a “traditional” custom fit process - enabling mass customization without sacrificing design or compliance.

Fully Automated Workflows, design them once, and repeat the process for every order.
Semi-Auto Workflows, keep some steps manual, like part fitting or quality checks.
Manual Workflows, enable clinical interventions for individual patients and specify unique landmarks or adjust part positioning.

4 - OUTPUT

Commercial products, not just prototypes, for standard or personalized parts.

3D Print Ready Parts, that respect aesthetic preferences, design and clinical restraints or requirements, and manufacturing processes (powder printing vs resin).
Part Volumes, that can integrate directly with latticing engines for the final structure and design.
Machine Ready Parts, compatible with CNC machines, or 2D patterns for cutting.